Factory Overhead Crane

Factory Overhead Cranes provide efficient lifting and material handling for manufacturing plants, workshops, warehouses, and production lines. They are commonly used to transport steel structures, machinery, molds, components, and finished products between workstations. Different capacities, spans, and control options are available to match specific production and lifting requirements.
Important Parameters
  • Lifting Capacity:5 – 1000+ ton
  • Span Range:3 – 100+ m
  • Lifting Height:6 – 50 m
  • Working Class: A3 – A8

What Is a Factory Overhead Crane?

A factory overhead crane is a bridge crane installed on runway beams inside factories, workshops, and warehouses. It moves along elevated rails to lift and transport materials, components, machinery, and finished products throughout the working area, keeping the floor space clear for production and logistics activities.

The crane consists of a bridge girder, hoist, trolley, end carriages, and an electrical control system. It is widely used for material handling, equipment assembly, production line support, and maintenance work in manufacturing plants, steel fabrication shops, machinery workshops, warehouses, and other industrial facilities.

Types
Parts
Specifications

Factory Overhead Cranes are available in a wide range of configurations to meet different lifting capacities, workshop layouts, and production requirements. As a professional crane manufacturer, Weihua provides single girder, double girder, suspension, workstation, and customized overhead crane solutions for factories, warehouses, steel plants, and manufacturing facilities. Based on lifting capacity, span, headroom, and operating conditions, our engineering team can customize the most suitable crane system for your application. Explore the overhead crane types below to find the right solution for your project.

Single Girder Overhead Crane

Single Girder Overhead Crane

A single girder overhead crane is a light to medium-duty factory lifting system composed of one main beam and an electric hoist. It is commonly used in general manufacturing workshops, warehouses, and assembly lines where lifting tasks are not continuous and load requirements are moderate. The structure is compact, installation is relatively simple, and it fits most standard workshop layouts.

It is widely applied in parts handling, light equipment lifting, and routine material transfer inside production facilities.

Lifting Capacity: 0.5 – 20 tons
Span: 7.5 – 28.5 m
Lifting Height: 6 – 30 m (or customized)
Working Class: A3 – A5

For an in-depth look at single-girder EOT cranes, read the article: What Is a Single-Girder EOT Crane?

Double Girder Overhead Crane

Double Girder Overhead Crane

A double girder overhead crane adopts two parallel main beams, providing higher rigidity and stronger load-bearing performance. It is used in heavy industrial environments such as steel plants, heavy machinery manufacturing, the energy industry, and large assembly workshops. The crane is suitable for frequent lifting cycles and demanding working conditions.

It is commonly selected where stability, lifting height, and heavy-load operation are required.

Lifting Capacity: 5 – 500 tons
Span: 10.5 – 35 m
Lifting Height: 6 – 50 m
Working Class: A5 – A8

For detailed information on double-girder EOT cranes, see: What Is a Double-Girder EOT Crane? Structure, Working Principle, and Applications

Underslung Eot Crane

Underslung Overhead Crane

An underslung overhead crane is a suspended crane system running on rails installed beneath the roof structure. It is suitable for workshops with limited building height or where overhead runway installation is restricted. This design improves usable floor space and allows flexible movement in production lines.

It is commonly used in assembly areas, maintenance workshops, and indoor production zones with constrained structural conditions.

Lifting Capacity: 0.5 – 10 tons
Span: 3 – 22.5 m
Lifting Height: determined by factory roof structure / can be optimized
Working Class: A2 – A5

Parts

The performance and reliability of a factory overhead crane depend on the quality of its major components. It consists primarily of three major systems: mechanical, metal structures, and electrical.

Factory Overhead Crane Parts

Hoisting Mechanism

The hoisting mechanism is the main lifting unit of the crane. It uses a drum, wire rope, and hook assembly to raise and lower loads.

Crane Trolley

The crane trolley carries the hoisting mechanism and moves the load across the bridge girder.

Trolley Travel Mechanism

The trolley travel mechanism drives the trolley along the bridge girder for horizontal load movement.

Crane Travel Mechanism

The crane travel mechanism moves the entire crane along the runway rails inside the workshop.

Wheel Assembly

The wheel assembly supports the crane and guides movement along the runway rails.

Electrical Control System

The electrical control system controls crane operation and movement through motors, sensors, and control devices.

Safety Protection System

The safety protection system helps prevent overloads, overtravel, and other operational hazards.

Together, these components provide the lifting, movement, control, and safety functions required for daily factory operations. If you’d like to gain a deeper understanding of the product’s components and how it works, you can read the article “Overhead Crane Working Principle: Components, Motion & Operating Process

Specifications

Parameter

Specifications

Lifting Capacity 3t, 5t, 10t, 16t, 20t, 32t, 50t, 100t, 200t+
Span 10.5m, 13.5m, 16.5m, 19.5m, 22.5m, 25.5m, 28.5m, 31.5m
Lifting Height 6m – 30m or Customized
Working Class A3 – A7
Hoisting Speed 0.5 – 30 m/min
Trolley Travel Speed 40 – 60 m/min
Crane Travel Speed 20 – 135 m/min
Power Supply 3-Phase, 380V, 50Hz (Customizable)
Structure Type Single Girder / Double Girder
Control Mode Pendant / Remote / Cabin

Note: Specifications vary according to lifting requirements, workshop dimensions, duty cycle, and operating conditions. Custom configurations are available for different factory environments and material handling applications.

Applications

Factory overhead cranes are used across a wide range of industrial sectors where materials, equipment, and products require efficient movement.

Manufacturing Plants

Moving raw materials and finished products.

Steel Fabrication Workshops

Handling steel plates, beams, and structural components.

Machinery Production Facilities

Transporting large equipment and assemblies.

Automotive Manufacturing

Supporting production lines and component handling.

Mold Manufacturing Workshops

Handling molds during machining and maintenance.

Warehouse and Distribution Centers

Loading, unloading, and inventory movement.

These are typical application examples. If your factory operation is not listed, contact us for professional recommendations and customized crane solutions.

Depending on different industrial spans, lifting capacities, and working duties, enterprises often need to match different types of equipment. If your operations involve handling exceptionally long, oversized, or special loads that require tandem lifting and high precision, you may want to consider our Double Hoist Overhead Crane solution. If you are still unsure which one best fits your working conditions, you can read our comprehensive analysis: How Many Types Of EOT Crane Are There? to find the most accurate solution in global procurement.

Advantages

Factory overhead cranes provide an efficient and cost-effective material handling solution for manufacturing plants, warehouses, steel mills, and other industrial facilities. Their optimized structure, flexible configurations, and reliable operating performance help improve productivity, maximize workspace utilization, and reduce long-term operating costs.

Lower Operating Costs
Lightweight structures and energy-efficient drive systems help reduce building load requirements, power consumption, and long-term operating costs.
Better Space Utilization
Compact designs provide greater lifting clearance and make better use of available workshop space.
Efficient Operation
Variable frequency control supports smooth travel, precise positioning, and improved handling efficiency.
Reliable Performance
High-quality components and proven mechanical systems support stable operation and reduced downtime.
Easy Installation and Maintenance
Modular designs simplify installation, inspection, and component replacement, helping reduce maintenance time.
Flexible Configurations
Available in a wide range of capacities, spans, lifting heights, and control options to match different factory requirements.
Environmental Adaptability
Optional configurations are available for dust, humidity, corrosion, high-temperature, and other demanding operating conditions.
Upgrade Capability
Additional functions such as anti-sway control, precise positioning, and intelligent monitoring can be added as operational requirements change.

Project Showcase

How to Choose a Factory Overhead Crane

Proper crane selection requires evaluation of both operational demands and facility conditions.

  • Load Capacity Requirements: Determine maximum and average lifting loads.
  • Span Requirements: Measure the distance between runway beams.
  • Lifting Height: Consider hook travel and headroom limitations.
  • Duty Cycle: Assess operating frequency and working class.
  • Building Structure: Verify runway beam and column capacity.
  • Control Method: Select a control method based on requirements and on-site conditions. Future Expansion Plans

When selecting the right factory overhead crane, factors such as lifting capacity, span, lifting height, duty cycle, and workshop conditions must be considered. Read the article “Overhead Crane vs. Gantry Crane: Key Differences, Applications & How to Choose” to learn how to select the right model.

Custom factory overhead crane

WEIHUA provides customized overhead crane solutions for manufacturing plants, steel processing facilities, machinery workshops, warehouses, power plants, and other industrial operations. Optional features include radio remote control, variable-frequency drives (VFDs), anti-sway technology, intelligent monitoring systems, explosion-proof configurations, and corrosion-resistant designs. Customized solutions help improve material handling efficiency, optimize workspace utilization, and support safe, reliable long-term operation.

Get Custom Quotation Now
Custom-Made factory overhead crane

Actory Overhead Crane Manufacturer and Supplier

WEIHUA is a professional factory overhead crane manufacturer and supplier, providing lifting solutions for manufacturing plants, steel processing facilities, warehouses, logistics centers, power plants, and other industrial applications. Our overhead cranes are available in a wide range of lifting capacities, spans, lifting heights, and duty classifications, with customization options to match different workshop layouts, production processes, and operating conditions.

Backed by extensive engineering experience, advanced manufacturing capabilities, and comprehensive service support, WEIHUA delivers reliable, efficient, and durable crane systems designed for long-term industrial operation. Contact our team to discuss your lifting requirements and receive a customized factory overhead crane solution tailored to your project.

Weihua Crane Factory

FAQS

What is a factory overhead crane?

A factory overhead crane is a bridge-type lifting system installed on runway beams inside a factory, workshop, or warehouse. It is used to lift and transport materials, components, machinery, and finished products throughout the facility.

What lifting capacity is suitable for a manufacturing plant?

The required lifting capacity depends on the heaviest load being handled, including lifting attachments. Common factory overhead cranes range from 3 to 50 tons, while heavy industrial applications may require capacities of 100 tons or more.

What is the difference between a single girder and a double girder overhead crane?

A single girder overhead crane uses one main beam and is suitable for light to medium-duty applications. A double girder overhead crane uses two main beams and is designed for heavier loads, larger spans, higher lifting heights, and more demanding operating conditions.

How much headroom is required for an overhead crane?

Headroom requirements depend on the crane type, lifting height, and hoist configuration. Low-headroom designs are available for workshops with limited overhead space.

How often should a factory overhead crane be inspected?

Routine inspections should be carried out daily before operation, with periodic inspections performed according to operating frequency, working conditions, and local safety regulations.

What safety devices are installed on factory overhead cranes?

Common safety devices include overload limiters, travel limit switches, emergency stop systems, anti-collision devices, warning alarms, and safety brakes.

Can factory overhead cranes be customized?

Yes. Factory overhead cranes can be customized based on lifting capacity, span, lifting height, duty class, control method, power supply, and special operating environments.

How long does it take to install a factory overhead crane?

Installation time varies depending on crane size, workshop conditions, and project scope. Standard installations typically take several days to a few weeks after site preparation is completed.

After-Sales Service

Weihua, founded in 1988, has evolved into a global leader in China's intelligent manufacturing field. We specialize in smart crane R&D and production while offering AGV solutions. Our professional engineering, delivery, and after-sales teams provide one-stop technical support, customized solutions, on-site installation guidance, and rapid-response global services to ensure every project operates safely and efficiently.

Global Technical Support Team
Delivering remote guidance, on-site commissioning, and operator training to ensure rapid equipment deployment.
Comprehensive Spare Parts & Supply Chain System
Maintaining long-term inventory of critical components to guarantee swift delivery and sustained maintenance.
One-Stop After-Sales Service
Providing end-to-end professional support from installation and commissioning to upgrades and troubleshooting.
Regular Inspection & Maintenance Programs
Equipping clients with maintenance manuals to extend crane lifespan and reduce failure rates.
Looking for a reliable crane manufacturer? Weihua will be your trusted partner! Feel free to contact us anytime to discuss your project requirements, receive technical advice from our professional engineering team, and obtain a customized quote. Let Weihua leverage its proven manufacturing capabilities and comprehensive service system to deliver efficient, safe crane solutions that enhance operational efficiency and ensure your project's success!

Customize Your Lifting Solutions

Contact us now via email: [email protected], or fill in the form below.

Please specify your requirement by referring to the following aspects:
  • Which crane product do you need?
  • What is the maximum lifting capacity (in tons) required for your project?
  • Could you specify the lifting height (in meters) needed?
  • Can you provide details on the working environment, such as ground conditions, space limitations, and any obstacles?
  • What is the expected frequency of use and the duration of the project?
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