Precast Gantry Crane for Bridge Beam Handling and Precast Construction

Workshop Gantry Crane is designed for material lifting and handling in factories, workshops, warehouses and maintenance areas. It provides flexible lifting solutions with portable, adjustable and heavy-duty configurations, suitable for different load capacities, working spaces and operating conditions. With lifting capacities from 0.5 to 100 tons, the crane can be customized in span, lifting height, control system and power supply to meet specific workshop requirements.
Important Parameters
  • Lifting Capacity:5–100 Ton
  • Span:3–30 m
  • Lifting Height:4–12 m
  • Control Mode: Pendant Control / Wireless Remote / Cabin Control

What is a Precast Gantry Crane?

A precast gantry crane is a lifting piece of equipment used in precast concrete beam yards for moving bridge beams from casting beds to storage areas or loading points. It is also known as a precast beam gantry crane or beam yard gantry crane. The crane is mainly used for lifting, transferring, and positioning precast concrete beams in highway bridges, railway bridges, and infrastructure construction projects.

The crane usually adopts a double-girder or truss gantry structure and is designed for large-span and heavy-load operations. It can be equipped with dual lifting points or two crane units to handle long and heavy precast beams. Truss-type cranes often use steel pipe legs and pin-connected beam sections, allowing easier installation, dismantling, and relocation. The working class is generally A3–A8, while double girder box-type gantry cranes are commonly designed as A5–A6. The crane can be customized according to beam weight, beam length, yard layout, and construction requirements.

Precast Gantry Crane
Types
Parts
Specifications

Precast Gantry Crane is mainly used in precast beam yards for lifting and transferring concrete beams during bridge construction projects. According to different lifting requirements, beam sizes, and site conditions, it is commonly divided into Double Girder Gantry Crane, Truss Gantry Crane, and Tyre-mounted Gantry Crane.

Cantilever Double-Girder Gantry Crane

Double Girder Gantry Crane

Double Girder Gantry Crane adopts a box-type main girder structure and is designed for heavy precast beam lifting. It consists of a gantry frame, trolley system, hoisting system, and electrical control system. The crane can work with double lifting points or two cranes operating together for large beam handling. It is widely used in highway and railway bridge construction.

  • Lifting Capacity:5–320 tons
  • Span:10–50 m
  • Lifting Height:15–40 m
  • Working Class:A5–A8
truss-gantry-crane

Truss Gantry Crane

Truss Gantry Crane uses a triangular truss main girder structure with lighter weight and good wind resistance. The main girder sections are connected by pins, which makes installation, dismantling, and relocation easier. It is suitable for precast beam projects requiring frequent site changes.

  • Lifting Capacity:5–32 tons (customizable)
  • Span:10–40 m
  • Lifting Height:6–30 m
  • Control Mode:Ground Control / Wireless Remote Control / Cabin Control
Tyre-mounted Gantry Crane

Tyre-mounted Gantry Crane

Tyre-mounted Gantry Crane uses rubber tires for movement and does not require fixed rails. It can move flexibly inside precast beam yards and is suitable for outdoor construction sites. The crane is powered by an internal combustion generator set or hybrid power system and is used for precast beam lifting, transfer, and loading operations.

  • Lifting Capacity:10–200 tons
  • Span:20–35 m (customizable)
  • Lifting Height:10–30 m
  • Power Supply:Generator Set / Hybrid Power System

Parts

A Precast Gantry Crane is composed of several systems, including the gantry structure, hoisting system, travel mechanism, lifting device, electrical system, and safety devices. These components work together to handle the lifting, transfer, and positioning of precast concrete beams in construction yards.

Precast Gantry Crane

  • Gantry Structure (Main Girder and Supporting Legs): The gantry structure uses box-type or truss-type main girders. Box girders provide high strength for heavy lifting, while truss structures reduce weight and improve wind resistance. Supporting legs are available in A-type and U-type designs.
  • Hoisting System: The hoisting system consists of a motor, gearbox, drum, wire rope, and hook. It lifts and lowers precast beams with typical speeds of 5–8 m/min.
  • Trolley Travel System: The trolley moves along the main girder and carries the lifting device for horizontal beam transfer. The travel speed is usually 2–30 m/min.
  • Crane Travel System: The travel system includes drive motors, steel wheels, and rails, allowing the crane to move along the beam yard. The travel speed is generally 6–60 m/min.
  • Lifting Device: The lifting device can be customized for different precast beams, including T-beams and box girders. Double lifting points or special lifting frames help keep beams stable during handling.
  • Electrical Control System: The system uses PLC control and frequency conversion for crane operation. The standard power supply is 380V, 50Hz, 3-phase.
  • Safety Protection System: Safety devices include overload protection, lifting limit switches, travel limit switches, buffers, and emergency stop systems.
  • Operation Mode: The crane supports cabin control, ground control, and wireless remote control. The cabin can move with the trolley for better operation visibility.
  • Rail System: Rail-mounted models run on fixed tracks for stable movement. Tyre-mounted models use rubber tires and can move without rails.
  • Power System: The crane can use generator power (AC 380V±10%, 50Hz±1Hz) for outdoor yards or connect to external power through cable reels.

Specification

Parameter Specification
Lifting Capacity 1–300 tons
Lifting Height 6–40 m
Lifting Speed 0.35–9.5 m/min
Span 5–50 m
Crane Travel Speed 6–60 m/min
Trolley Travel Speed 2–40 m/min
Main Girder Type Double Girder Box / Double Girder Truss / Single Girder Truss
Leg Type A-Type / U-Type / L-Type
Working Class A3–A8
Power Supply 380V/50Hz/3 Phase, 220V/60Hz/3 Phase, Generator Power
Control Mode Cabin Control / Ground Control / Wireless Remote Control
Safety Devices Overload Protection, Lifting Limit, Travel Limit, Emergency Stop, Voltage Protection
Main Girder Material Q235B / Q345B Carbon Steel
Insulation Class F Class
Design Standard FEM / CMAA / EN ISO / GB Standard
Certification CE / ISO9001 / ISO14001 / EAC / GOST

    • Double Girder Box Gantry Crane: Heavy-duty structure, working class A5–A6, suitable for large precast beam lifting.

    • Truss Gantry Crane: Lightweight truss structure, suitable for projects requiring easier installation and relocation.

    • Tyre-mounted Gantry Crane: Uses rubber tires without fixed rails, suitable for outdoor precast yards with flexible movement requirements.

Specifications can be customized according to precast beam weight, yard layout, and construction requirements.

How Does a Precast Gantry Crane Work?

A Precast Gantry Crane moves precast beams through the combined operation of the hoisting system, trolley, and crane travel system. The crane lifts beams from the casting area, moves them to the storage yard or transport position, and completes beam placement according to the construction requirements.

Lifting Operation

The hoisting system uses a motor, drum, wire rope, and lifting device to raise and lower precast beams. For heavy beams, two cranes can work together for lifting, or one crane can use double lifting points according to the beam weight and size.

Trolley Movement

The trolley runs along the main girder and moves the lifted beam horizontally between the casting bed, storage area, and loading position. The trolley travel speed is usually 2–30 m/min.

Crane Travel

The crane moves along the yard rails through the travel system to change its working position. The travel speed is generally 6–60 m/min.

  • Double Crane Lifting: Two cranes operate together to lift and transport large precast beams.
  • Single Crane Double Lifting Points: One crane uses two lifting points for beam handling.

Safety System

The crane is equipped with overload protection, lifting limit switches, travel limit switches, emergency stop buttons, and electrical protection devices for daily operation safety.

Applications

Precast Gantry Crane is mainly used for lifting, transferring, and loading precast concrete beams in bridge construction and infrastructure projects. The crane configuration can be selected according to beam size, lifting requirements, and construction site conditions.

Highway Bridge Construction

Used for handling precast beams, girders, and concrete components during highway bridge projects.

Railway Bridge Construction

Applied for lifting and transferring railway bridge beams and large precast structures.

Bridge Girder Transportation

Used for lifting precast girders onto transport vehicles for delivery to construction sites.

Infrastructure Projects

Suitable for large-scale concrete component handling in highways, railways, and other construction projects.

Prefabricated Concrete Plant

Used for internal transportation of precast columns, beams, slabs, and other concrete elements.

Heavy Component Handling

Applied for lifting large and heavy structures where high-capacity crane equipment is required.

To learn more about the applications of gantry cranes, read the article: What Is a Gantry Crane Used For? Applications and Industries

Why Choose WEIHUA Precast Gantry Crane?

  • Experienced Crane Manufacturer: WEIHUA has over 40 years of experience in crane design and manufacturing, providing lifting equipment for construction and industrial applications.
  • Strong Manufacturing Capability: WEIHUA owns large-scale production facilities covering steel fabrication, crane assembly, testing, and delivery.
  • Professional R&D Team: A professional engineering team supports crane design, product development, and customized project requirements.
  • Customized Precast Crane Solutions: We provide Double Girder Gantry Crane, Truss Gantry Crane, and Tyre-mounted Gantry Crane with customized capacity, span, lifting height, and control systems.
  • Strict Quality Control: Material inspection, welding, assembly, and load testing are carried out before delivery.
  • International Certifications: Products comply with international standards and can be supplied with CE, ISO9001, and ISO14001 certifications.
  • Global Project Experience: WEIHUA cranes have been exported to 170+ countries and regions for construction, industrial, and infrastructure projects.
  • Technical Support & After-sales Service: WEIHUA provides installation guidance, spare parts supply, maintenance support, and warranty service.

Project Showcase

Precast Gantry Crane Customization Options

WEIHUA provides customized Precast Gantry Crane solutions according to precast beam size, lifting requirements, and construction site conditions. The crane structure and operating system can be adjusted for different bridge and infrastructure projects.

  • Lifting Capacity: Customized according to the weight of precast beams, with options for standard beam handling and heavy-duty lifting applications.
  • Span and Lifting Height: The span and lifting height can be designed based on beam length, storage yard layout, and lifting distance.
  • Crane Structure: Available designs include double girder box structure, truss structure, and tyre-mounted structure for different working environments.
  • Lifting Device: Customized lifting hooks, spreaders, and double lifting point systems are available for T-beams, box girders, and other precast components.
  • Travel System: Options include rail-mounted travel systems and rubber tire travel systems according to yard conditions and movement requirements.
  • Power Supply: Available power options include external electrical supply, cable reel power supply, and generator power systems for outdoor construction sites.
  • Control System: Supports cabin control, ground control, wireless remote control, and customized control solutions.
  • Safety Configuration: Safety devices such as overload protection, lifting limit switches, travel limit switches, and emergency stop systems can be configured based on project requirements.

To learn about the factors that affect pricing and how to choose the right model, see the article: Gantry Crane for Sale: Types, Prices & Buying Guide (2026)

Get Custom Quotation Now
Precast Gantry Crane

Precast Gantry Crane Manufacturer and Supplier

WEIHUA is a Precast Gantry Crane Manufacturer and Supplier with over 40 years of crane manufacturing experience. The company produces precast beam handling cranes for highway bridges, railway bridges, and concrete prefabrication yards, including double girder gantry cranes, truss gantry cranes, and tyre-mounted gantry cranes.

WEIHUA has complete crane production facilities, professional engineering teams, and experience in large lifting projects. The company provides customized designs for lifting capacity, span, lifting height, crane structure, and control system. Contact us for Precast Gantry Crane design, quotation, and project support.

Weihua Crane Factory

FAQS

What is a Precast Gantry Crane?

A Precast Gantry Crane is a lifting crane used in precast concrete yards for handling bridge beams and large concrete components.

What type of crane is used for precast beams?

Double girder gantry cranes, truss gantry cranes, and rubber tyred gantry cranes are commonly used for precast beam handling.

How much weight can a Precast Gantry Crane lift?

The lifting capacity usually ranges from 50 tons to 500 tons depending on project requirements.

Can a Precast Gantry Crane be customized?

Yes. The crane can be customized according to beam weight, length, span, lifting height, and yard conditions.

What is a truss gantry crane used for?

A truss gantry crane is mainly used for lifting and transporting long precast beams in bridge construction yards.

What is the difference between rail and rubber tyred precast gantry cranes?

Rail gantry cranes move on fixed tracks, while rubber tyred gantry cranes can move freely without rails.

What safety devices are used on precast gantry cranes?

Safety systems include overload protection, limit switches, emergency stop systems, anti-collision devices, and monitoring systems.

How long does a precast gantry crane last?

The service life depends on working conditions, maintenance frequency, and component quality.

After-Sales Service

Weihua, founded in 1988, has evolved into a global leader in China's intelligent manufacturing field. We specialize in smart crane R&D and production while offering AGV solutions. Our professional engineering, delivery, and after-sales teams provide one-stop technical support, customized solutions, on-site installation guidance, and rapid-response global services to ensure every project operates safely and efficiently.

Global Technical Support Team
Delivering remote guidance, on-site commissioning, and operator training to ensure rapid equipment deployment.
Comprehensive Spare Parts & Supply Chain System
Maintaining long-term inventory of critical components to guarantee swift delivery and sustained maintenance.
One-Stop After-Sales Service
Providing end-to-end professional support from installation and commissioning to upgrades and troubleshooting.
Regular Inspection & Maintenance Programs
Equipping clients with maintenance manuals to extend crane lifespan and reduce failure rates.
Looking for a reliable crane manufacturer? Weihua will be your trusted partner! Feel free to contact us anytime to discuss your project requirements, receive technical advice from our professional engineering team, and obtain a customized quote. Let Weihua leverage its proven manufacturing capabilities and comprehensive service system to deliver efficient, safe crane solutions that enhance operational efficiency and ensure your project's success!

FAQ

Can I get a custom portable gantry crane?

Yes. We offer custom fabrication from a minimum order of 1 unit. Customizable parameters include lifting capacity, height and span dimensions, leg configuration, caster type, hoist integration, surface treatment, and certification requirements. Submit your specifications and our engineering team will respond within 24 hours.

Can a crane trolley be used on a gantry crane?

Yes. Gantry crane trolleys are crane trolleys adapted for outdoor use and for the beam profiles used in gantry crane construction. They carry the same hoist types as overhead crane trolleys but are specified with higher IP-rated motors, reinforced wheel flanges for outdoor rail running, and anti-wind safety devices where required. Both single girder and double girder gantry crane trolley configurations are available.

Can a portable gantry crane be used outdoors?

Yes. All models are rated for outdoor use on firm, level surfaces. Outdoor operation requires regular inspection of fasteners and casters for corrosion. Hot-dip galvanized surface treatment is recommended for permanent or frequent outdoor use.

How long does it take to assemble a portable gantry crane?

Most models assemble in 20 to 35 minutes with one person using a standard wrench. All components are numbered and correspond to an illustrated assembly guide included with every crane.

Is this gantry crane suitable for both automotive plants and shipyards?

Yes, it is designed for heavy-duty lifting in both automotive manufacturing and shipyard environments.

Customize Your Lifting Solutions

Contact us now via email: [email protected], or fill in the form below.

Please specify your requirement by referring to the following aspects:
  • Which crane product do you need?
  • What is the maximum lifting capacity (in tons) required for your project?
  • Could you specify the lifting height (in meters) needed?
  • Can you provide details on the working environment, such as ground conditions, space limitations, and any obstacles?
  • What is the expected frequency of use and the duration of the project?
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