Double Boom STS Crane for Container Terminals

Shipyard gantry crane is designed for shipbuilding, hull block assembly and heavy equipment lifting in shipyards, docks and ship construction areas. It is used for ship section lifting, turnover, positioning and installation of large marine components. With lifting capacities ranging from 50 tons to 1000+ tons, the crane is suitable for different shipbuilding projects and heavy-duty lifting operations. The high-rigidity structure, corrosion-resistant design and precise positioning system allow stable operation in coastal environments. The crane supports customized span, lifting height and working class configurations to meet different shipyard layouts and construction requirements. Variable speed control, anti-sway systems and remote monitoring options are available for improved operation control.
Important Parameters
  • Lifting Capacity: 50–1000+ Tons
  • Lifting Height: 30–90 m
  • Span: 20–120 m
  • Duty Class: A5–A8

What Is a Double Boom STS Crane?

A double boom STS crane is a ship-to-shore container crane used to load and unload containers between container vessels and the quay. It is also known as a container quay crane or port container crane. The crane runs on rails along the wharf edge, with its portal frame spanning the ship-to-shore working area. Its boom extends over the vessel hatch while the quay-side structure covers the apron, allowing containers to be transferred between the ship and terminal.

The crane uses a hoist mechanism, trolley, spreader, and boom as an integrated lifting system. The trolley travels along the boom and main girders, the hoist raises and lowers the spreader, and the spreader locks onto the container during lifting. A double boom design uses two parallel box girders with a boom hoist mechanism, providing higher structural rigidity and load capacity than a single-girder arrangement. At automated terminals, STS crane automation can support remote operation of the trolley, hoist, and spreader.

How Does a Double Boom STS Crane Work?

A double boom STS crane handles containers through coordinated hoisting, trolley travel, boom operation, and crane travel. The spreader locks onto the container’s corner castings for lifting, transfer, and placement between the vessel and the quay.

  • Hoisting: The hoist mechanism raises and lowers the spreader and container using wire ropes, a hoist drum, and brakes. Loaded and empty lifting speeds are configured for the required handling cycle.
  • Trolley Travel: The trolley moves along the boom and main girders, carrying the suspended container between the vessel and the quay. Anti-sway control may be used to reduce container swing during positioning.
  • Boom Operation: The boom is raised to provide vessel clearance when the crane is not handling containers. It is lowered to the working position for ship loading and unloading. The boom hoist mechanism and locking devices secure the boom in its operating or raised position.
  • Crane Travel: The crane travels along quay rails to serve designated vessel bays or berthing positions. Rail clamps and storm anchors secure the crane when it is parked, subject to the installed configuration.
  • Container Handling: The spreader locks onto the container’s corner castings, lifts it clear, and transfers it to the target position for release. Telescopic spreaders accommodate different container lengths, while compatible twin-lift spreaders can handle two 20 ft containers in one lift.

For detailed information on the operation of container ship-to-shore cranes, see: STS Crane Loading Containers: Ship Loading Process at a Container Terminal

These movements control the crane’s position, lifting height, and container transfer. Their operating sequence and speed settings determine the handling cycle for each container.

For more information on operating costs, see the article: STS Crane Operating Cost: Hourly, Per-Minute, and Per-Container Costs

Double Boom STS Crane Specifications

SpecificationConfiguration
Crane TypeDouble Boom Ship-to-Shore (STS) Container Crane
Rated Capacity40–65 t single container; 2 × 20 t or 2 × 40 t twin-lift
Container Size20 ft / 40 ft / 45 ft
Outreach40–70 m
BackreachApprox. 20 m
Rail GaugeProject-specific
Lifting Height Above RailApprox. 45 m
Lifting Height Below RailApprox. 20 m
Hoisting Speed90 m/min loaded; 180 m/min empty
Hoisting Acceleration≤0.2 m/s²
Trolley Speed180–240 m/min
Gantry Travel SpeedApprox. 45 m/min
Hoisting SystemDouble-drum, multi-rope reeving
Trolley TypeRope-towed or machinery-driven, according to design
Gantry DriveMulti-wheel drive, typically 8 driven wheels
Maximum Wheel Load≤25 t, subject to crane configuration
Spreader Type20 ft / 40 ft / 45 ft telescopic spreader; single-lift or twin-lift options
Anti-Sway SystemElectronic anti-sway system, optional
Control SystemPLC-based digital control with AC variable-frequency drives
Working ClassA8 according to ISO 4301
Design StandardsFEM, DIN, IEC, AWS, GB, as specified for the project
Annual Handling Capacity≥500,000 TEU, subject to terminal conditions
Power SupplyShore power, voltage and frequency according to project requirements
Operating EnvironmentCoastal, marine and port terminal conditions
AutomationManual, remote-controlled or automated operation, according to terminal requirements

Note: The specifications can be customized according to vessel dimensions, container throughput, berth layout, outreach and backreach requirements, lifting height, working cycle, spreader type, wind conditions, rail gauge, power supply, and terminal automation requirements. Final dimensions, capacities, and operating speeds are confirmed by the engineering design and project quotation.

Parts

A double boom STS crane consists of a gantry structure, double box-girder boom, hoisting system, trolley, container spreader, and electrical control system. Crane dimensions and equipment are specified for the vessel size, rated capacity, outreach, lifting height, and terminal layout.

Double Boom STS Crane parts
  • Double Boom Structure: Two parallel box-girder booms form the ship-side working structure. The boom reaches across the vessel and can be raised for vessel clearance.
  • Main Girder and Gantry Structure: The main girder carries the trolley and lifting loads. The gantry includes legs, cross beams, platforms, and supporting members.
  • Hoisting System: The hoisting system consists of motors, gearboxes, drums, wire ropes, and brakes. It controls vertical movement of the spreader and container.
  • Trolley System: The trolley runs along the main girders and boom to move containers between the vessel and quay. Its drive system is sized for the required travel speed and duty cycle.
  • Container Spreader: The spreader locks onto container corner castings for lifting and release. 20 ft, 40 ft, and 45 ft spreader configurations are available, with single-lift or twin-lift options.
  • Electrical and Control System: The system includes PLC control, AC variable-frequency drives, control panels, operator cabin, and monitoring equipment. Remote or automated control can be specified for applicable terminals.
  • Safety Devices: Safety devices may include overload protection, travel limit switches, emergency stops, wind monitoring, rail clamps, storm anchors, and collision warning systems. Equipment varies with crane design and operating conditions.

The complete crane can be configured around vessel dimensions, berth conditions, container handling requirements, and terminal operating mode.

For more detailed information on equipment components and their functions, see: STS Crane Parts: Main Components and Their Functions

Advantages

01
High Lifting Capacity: Handles heavy containers with single-lift or twin-lift configurations, depending on crane design.
02
Long Outreach: Reaches container rows across wide vessels, including large container ships.
03
High Handling Efficiency: Hoisting and trolley travel systems support frequent ship-to-shore container transfers.
04
Stable Structural Design: The double-girder boom structure provides rigidity for demanding lifting operations.
05
Flexible Configuration: Outreach, backreach, lifting height, rail gauge, and spreader type can be customized for terminal requirements.
06
Multiple Control Options: Manual, remote-control, or automated operation can be specified according to terminal needs.

Double Boom STS Crane Applications

Double boom STS cranes serve container terminals with different vessel sizes, berth layouts, handling volumes, and operating modes.

Automated or Semi-Automated Terminals

Automation functions such as automatic positioning, anti-sway control, OCR integration, or terminal operating system interfaces can be specified as part of the terminal automation system.

Large Container Vessels

Designed for large vessels with wide beams, multiple container rows, and deep hatch areas. Outreach and lifting height are selected for the vessel profile.

High-Density Container Terminals

Used in terminals with high container throughput and frequent ship-to-shore handling cycles. Hoisting speed, trolley speed, and crane duty class are matched to the operating schedule.

Ship Loading and Unloading

For loading containers onto vessels and unloading containers from vessel holds or decks to the quay.

Container Transshipment Terminals

Used for frequent container transfers between vessels and quay-side transport equipment in transshipment operations.

Remote-Controlled Terminals

Remote-Controlled Terminals

Remote operation can be specified for cranes equipped with the required control and monitoring systems.

How to Choose a Double Boom STS Crane?

Selecting a double boom STS crane starts with the vessel profile, berth layout, lifting requirements, and terminal operating conditions.

  • Determine Vessel Size: Confirm vessel length, beam, container rows, hatch dimensions, and deck height.
  • Define Required Outreach: Calculate the outreach needed to reach the farthest container row on the vessel.
  • Confirm Lifting Capacity: Select the rated load for single-container, twin-lift, or other handling requirements.
  • Calculate Lifting Height: Define rail-above and rail-below lifting heights from vessel deck levels and hatch depths.
  • Confirm Span and Rail Gauge: Match the crane span and rail gauge to the berth layout and existing quay rails.
  • Select Spreader Type: Choose the spreader configuration for 20 ft, 40 ft, 45 ft, single-lift, or twin-lift containers.
  • Define Working Cycle: Set hoisting, trolley travel, and gantry travel speeds for the target handling cycle.
  • Confirm Power and Control Requirements: Specify voltage, frequency, PLC control, operator cabin, remote operation, or automation functions.
  • Check Wind and Environmental Conditions: Review local wind speed, temperature, corrosion exposure, seismic conditions, and other site factors.
  • Confirm Installation and Service Requirements: Define site access, assembly method, commissioning, spare parts, maintenance, and after-sales service.

The final crane configuration should be confirmed from the vessel dimensions, terminal layout, lifting requirements, and operating conditions.

Double Boom STS Crane Configuration and Customization

WEIHUA configures double boom STS cranes around vessel dimensions, berth conditions, container handling requirements, and terminal operating conditions.

Customization STS Crane
  • Vessel Size: Crane dimensions are matched to the vessel’s length, beam, deck layout, and hatch arrangement.
  • Container Rows: The number of container rows across the vessel sets the required working reach.
  • Outreach: Front outreach is specified to reach the outermost container rows on the vessel.
  • Backreach: Backreach is selected for the required quay-side container handling area.
  • Lifting Height: Rail-above and rail-below lifting heights are designed for vessel deck levels and hatch depths.
  • Span: Crane span is matched to the berth layout, rail arrangement, and required operating width.
  • Rail Gauge: Rail gauge is designed to match the existing or planned quay rail system.
  • Rated Load: Lifting capacity is selected for single-container or twin-lift handling requirements.
  • Spreader Type: 20 ft, 40 ft, 45 ft, single-lift, or twin-lift spreaders can be specified for the container mix.
  • Working Cycle: Hoisting, trolley travel, and gantry travel speeds are set for the required handling cycle.
  • Wind Conditions: Structural design and operating limits are specified for the local wind environment.
  • Power Supply: Electrical equipment is configured for the terminal’s voltage, frequency, and power supply system.
  • Automation Requirements: PLC control, remote operation, positioning, anti-sway, OCR, or TOS interfaces can be included where required.
Get Custom Quotation Now

WEIHUA provides project-specific STS crane configurations covering structural dimensions, lifting capacity, drive systems, spreaders, electrical controls, and automation functions.

Why Choose WEIHUA Double Boom STS Crane?

WEIHUA provides double boom STS cranes with project-based engineering, customized crane configurations, installation support, commissioning, training, and after-sales service. Its crane products have been exported to 170+ countries and regions.

  • STS Crane Manufacturer — WEIHUA develops and manufactures STS quay cranes for container terminals.
  • Project-Based Crane Design — Crane design is developed from vessel data, berth layout, handling requirements, and site conditions.
  • Customized Span and Outreach — Span, outreach, backreach, and lifting height are specified for the target berth and vessel profile.
  • Customized Lifting Capacity — Rated capacity is configured for single-container or twin-lift operations.
  • Container Spreader Options — 20 ft, 40 ft, 45 ft, single-lift, and twin-lift spreader configurations can be specified.
  • Engineering Support — Technical consultation, site assessment, project design, and technical documentation are available.
  • Installation and Commissioning — Overseas installation guidance, commissioning, and startup support are available.
  • Operator Training — Training covers crane operation, maintenance, and safety procedures.
  • Overseas Project Service — Overseas service resources support international crane projects.
  • After-Sales Support — Spare parts, maintenance support, technical assistance, and equipment upgrade services are available.

WEIHUA provides double boom STS crane solutions from engineering design and manufacturing to installation, commissioning, training, and after-sales service. Contact WEIHUA with your vessel dimensions, required outreach, lifting capacity, span, rail gauge, and terminal conditions for a project-specific STS crane proposal.

Weihua Crane Factory

FAQ

What is a double boom STS crane?

A double boom STS crane is a ship-to-shore container crane with two parallel box-girder booms. It runs on quay rails to transfer containers between vessels and the terminal. The double-girder structure provides the structural capacity required for large outreach and heavy container handling.

How does a double boom STS crane work?

A double boom STS crane uses coordinated hoisting, trolley travel, boom operation, and gantry travel. The spreader locks onto the container corner castings, the hoist lifts the load, the trolley moves it between ship and quay, and the gantry positions the crane along the berth.

What is the difference between a double boom STS crane and a standard STS crane?

A double boom STS crane uses two parallel main box girders in its boom structure. The term “standard STS crane” covers different structural arrangements and does not define a single design. The required structure depends on crane capacity, outreach, vessel size, and terminal operating conditions.

What is the lifting capacity of a double boom STS crane?

Double boom STS cranes are designed for 40–65 t single-container lifting. Twin-lift configurations can handle 2 × 20 t or 2 × 40 t, depending on the crane and spreader configuration. The rated capacity is specified based on the container handling requirements.

How far can a double boom STS crane reach?

Dutreach is around 40–70 m. The required outreach depends on vessel beam, container rows, hatch arrangement, and berth clearance. WEIHUA can specify the boom dimensions for the target vessel and terminal layout.

What container sizes can a double boom STS crane handle?

A double boom STS crane can be configured for 20 ft, 40 ft, and 45 ft containers. Spreader options include single-lift and twin-lift configurations. The applicable container sizes depend on the selected spreader and crane handling system.

Can a double boom STS crane be customized for a container terminal?

Yes. WEIHUA can customize the crane around vessel size, outreach, backreach, lifting height, span, rail gauge, rated load, spreader type, working cycle, wind conditions, power supply, and automation requirements.

How much does a double boom STS crane cost?

There is no fixed price for a double boom STS crane. Cost varies with rated capacity, outreach, lifting height, span, rail gauge, spreader, automation level, power system, vessel requirements, and site conditions. A project quotation requires the main crane specifications and terminal data.

After-Sales Service

Weihua, founded in 1988, has evolved into a global leader in China's intelligent manufacturing field. We specialize in smart crane R&D and production while offering AGV solutions. Our professional engineering, delivery, and after-sales teams provide one-stop technical support, customized solutions, on-site installation guidance, and rapid-response global services to ensure every project operates safely and efficiently.

Global Technical Support Team
Delivering remote guidance, on-site commissioning, and operator training to ensure rapid equipment deployment.
Comprehensive Spare Parts & Supply Chain System
Maintaining long-term inventory of critical components to guarantee swift delivery and sustained maintenance.
One-Stop After-Sales Service
Providing end-to-end professional support from installation and commissioning to upgrades and troubleshooting.
Regular Inspection & Maintenance Programs
Equipping clients with maintenance manuals to extend crane lifespan and reduce failure rates.
Looking for a reliable crane manufacturer? Weihua will be your trusted partner! Feel free to contact us anytime to discuss your project requirements, receive technical advice from our professional engineering team, and obtain a customized quote. Let Weihua leverage its proven manufacturing capabilities and comprehensive service system to deliver efficient, safe crane solutions that enhance operational efficiency and ensure your project's success!

FAQ

Does this industrial shipyard crane for sale support remote diagnosis?

Yes. Our equipment can be equipped with an intelligent monitoring system, achieving real-time status monitoring and fault warning through remote data transmission, ensuring the safety and continuity of shipyard operations while shortening maintenance downtime.

Is this gantry crane suitable for both automotive plants and shipyards?

Yes, it is designed for heavy-duty lifting in both automotive manufacturing and shipyard environments.

What is the difference between a Ship-to-Shore crane and a quayside container crane?

They refer to the same machine type. “Ship-to-Shore crane” (STS crane) is the international industry term used in port planning and procurement. “Quayside container crane” is the common Chinese technical designation. Both describe the portal crane installed at the apron edge of a container terminal to transfer containers between vessels and the dock. Weihua uses both terms interchangeably in its product documentation.

What is the lifting capacity of a Ship-to-Shore crane?

STS cranes typically offer a single-lift capacity of 40-65 tons, with a dual-lift capacity reaching 80 tons, suitable for post-Panamax and ultra-post-Panamax container ships.

What is the maximum lifting height of a ship-to-shore crane?

STS cranes are designed with a lifting height of 40-55 meters above the rail and 15-20 meters below the rail, enabling efficient handling of high-deck vessels and deep-stowage containers.

Customize Your Lifting Solutions

Contact us now via email: [email protected], or fill in the form below.

Please specify your requirement by referring to the following aspects:
  • Which crane product do you need?
  • What is the maximum lifting capacity (in tons) required for your project?
  • Could you specify the lifting height (in meters) needed?
  • Can you provide details on the working environment, such as ground conditions, space limitations, and any obstacles?
  • What is the expected frequency of use and the duration of the project?
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related products

Ship-to-Shore Cranes (STS)
  • Rated Lifting Capacity: 40–80 t
  • Outreach: 45–70 m
  • Backreach: 15–25 m
  • Crane Traveling Speed: 30–45 m/min
Automotive Marine Gantry Crane
  • Lifting capacity: 50–500 t
  • Span: 20–50 m
  • Working class: A5–A7
  • Control method: Cab control / Remote control / Automatic control
Boat Lifting Crane for Ports and Harbors
  • Lifting Capacity: 10–1200+ tons
  • Span/Inner Width: 6–20 m
  • Lifting Height: Customizable 5–40 m
  • Travel Speed: 0.1–0.5 m/s

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