Industrial Smart AGV Transfer Cart​

Industrial Smart AGV Transfer Cart​s are equipped with advanced control systems that allow for flexible adjustment of operating paths based on production needs. They feature automatic obstacle avoidance, precise positioning, and stable movement, enabling continuous, high-frequency industrial material handling. Compared to traditional manual or conventional transfer carts.
Important Parameters
  • Lifting capacity: 1–20 tons
  • Span range: 7.5–28.5 meters
  • Lifting height: 6–18 meters
  • Working class: A3–A4

Product Introduction

Tndustrial Smart AGV Transfer Cart​ is an intelligent device for the automatic transportation of materials within factories and warehouses. It operates autonomously using pre-set routes or intelligent navigation systems, safely transferring materials, workpieces, or heavy equipment between different workstations. It is used in manufacturing workshops, assembly lines, warehousing and logistics centers, and heavy industrial sectors, and is one of the key pieces of equipment for companies to achieve intelligent manufacturing and automated logistics.

Industrial Smart AGV Transfer Carts offer advantages such as reduced labor costs, improved production efficiency, and enhanced overall operational safety.

types
Parts
Working Principle

Electric Transfer Cart Types

Based on the power supply method, Industrial Smart AGV Transfer Carts can be divided into KPD low-voltage rail-powered type, KPX battery-powered type, KPJ cable reel type, KPC contact line-powered type, and KPT suspended cable-powered type. Different power supply methods can be selected depending on the operating environment and workload.

KPD Low-Voltage Rail-Mounted Electric Transfer Cart

KPD Low-Voltage Rail-Mounted Electric Transfer Cart

Multiple insulated conductive tracks are laid on the ground, reducing the 380V industrial voltage to a safe low voltage (such as 36V or 72V), and power is supplied through these tracks. The AGV transfer vehicle continuously draws power from the tracks through a current collection device (carbon brush), enabling continuous operation.

Power supply method: Ground insulated conductive track (low voltage)
Rated input voltage: AC 380V ±10%, 50/60Hz
Track power supply voltage: 36V / 48V / 72V (safe low voltage, optional)
Power supply method: Carbon brush current collection, continuous power supply
Operating mode: 24-hour continuous operation
Applicable load capacity: 5–100 tons

KPX Battery-Powered Electric Transfer Cart

AGV transfer vehicles are powered by built-in battery packs; commonly used battery types are lead-acid batteries or lithium batteries, allowing them to operate completely independently of external power lines.

Power supply method: Built-in battery pack
Battery type: Lead-acid battery / Lithium battery (optional)
Battery voltage: 48V / 60V / 72V
Typical operating time: 6–10 hours (continuous operation)
Charging method: Manual charging / Automatic charging / Wireless charging (optional)
Applicable load capacity: 1–50 tons

KPJ Cable Reel Electric Transfer Cart

The AGV is connected to an external power source via a cable. A ​​cable reel is mounted on the vehicle body, and the cable is automatically wound and unwound during operation, ensuring continuous power supply.

Power supply method: Automatic cable reel winding and unwinding
Power supply voltage: AC 380V, 50/60Hz
Cable length: 30–200 m (customizable)
Power supply type: Continuous power supply
Operating speed: ≤ 30 m/min (synchronized with cable winding and unwinding)
Applicable load capacity: 3–80 tons

KPC Contact Line Powered Electric Transfer Cart

Safety contact lines are installed on the support columns along the side of the track or on the roof of the factory building. The AGV obtains power through a collector that makes contact with the contact line, ensuring continuous power supply.

Power supply method: Top or side safety conductor rail
Rated voltage: AC 380V / 660V
Power collection method: Continuous power collection via current collector
Installation method: Column or factory roof mounting
Applicable load capacity: 5–100 tons

KPT Cable-Driven Electric Transfer Cart

The AGV (Automated Guided Vehicle) draws power from an external power source via a suspended cable system; the cable moves along an overhead track with the vehicle, avoiding contact with the ground.

Power supply method: Suspended cable system
Power supply voltage: AC 380V, 50/60Hz
Cable layout method: Overhead track suspension
Operating distance: 20–150 m (customizable)
Power supply stability: Continuous power supply
Applicable load capacity: 3–60 tons

Industrial Smart AGV Transfer Cart​ Parts

 

Vehicle Structure: High-strength steel structure body, responsible for carrying goods and ensuring stable operation of the entire vehicle.
Drive System: Motor and drive wheel combination, enabling smooth movement and flexible steering of the AGV.
Power Supply System: Provides power to the entire vehicle, supporting various power supply methods such as batteries, tracks, or cables.
Control and Navigation System: Controls the AGV’s operating logic and guides it to automatically travel along the set route.
Safety Protection System: Ensures the safety of personnel and equipment through obstacle avoidance sensors and emergency stop devices.
Loading Platform: Used for placing or securing materials, and can be custom-designed according to working conditions.

Smart AGV Transfer Cart​ Parts

Working Principle

The Industrial Smart AGV Transfer Cart has a built-in control system and navigation device, enabling automated handling operations. The vehicle travels along a pre-set route or uses intelligent path planning within the factory or warehouse. The drive system provides power, and the load platform carries the materials. The power supply system (battery, track, or cable) provides energy to the entire vehicle, and the safety protection system continuously monitors the surrounding environment, avoiding obstacles and ensuring the safety of personnel and equipment. The entire process requires no human intervention, achieving efficient, continuous, and intelligent material transportation.

Industrial Smart AGV Transfer Cart​ specifications

These Automated Guided Vehicle AGV Carts are used for automated, efficient material handling in factories, warehouses, and production lines. They feature advanced control systems, flexible navigation capabilities, and robust load-bearing platforms, ensuring safe, stable, and continuous operation. Each AGV can be customized to your specific operational needs, including load capacity, platform size, navigation system, power source, and safety features.

ParameterTypical Range / OptionsNotes
Load Capacity1–100 tonsDepending on model and platform design, customizable
Platform Size2–10 m²Can be adapted to specific cargo dimensions
Travel Speed0–30 m/minAdjustable according to production requirements
Navigation SystemMagnetic, Laser, QR codeFlexible routing and positioning
Power Supply OptionsBattery (Li-ion / Lead-acid), Low-voltage track, Cable reel, Contact line, Suspended cableSelection depends on work environment and route
Battery Voltage48V / 60V / 72VFor battery-powered models
Typical Battery Runtime6–10 hoursDepends on load and operation frequency
Charging Time2–8 hoursDepending on battery type and charging method
Operating EnvironmentIndoor / OutdoorCustomized protection available for harsh conditions
Safety FeaturesLaser obstacle detection, emergency stop, collision sensorsEnsures operator and cargo safety

Projects Show

Customized Industrial AGV Solution

Industrial intelligent AGVs can be customized to your specific workflow, including:

  • Load capacity and platform size to accommodate different types of materials or equipment
  • Navigation methods for fixed or flexible routes
  • Power systems for indoor, outdoor, or continuous operation requirements
  • Safety and automation features customized to local standards and operational priorities

We can provide customized configurations and pricing solutions based on your needs, ensuring that the AGV perfectly matches your production or warehousing processes.

Get Custom Quotation Now

Industrial Smart AGV Transfer Cart manufacturers

Weihua Group was founded in 1988 and has focused on the research, development, production, and manufacturing of industrial intelligent AGVs and automated logistics equipment for many years. It has now developed into a world-leading manufacturer of intelligent material handling equipment. Weihua provides one-stop services ranging from solution design and installation and commissioning to maintenance, upgrades, and personnel training, continuously creating long-term value for its customers. If you have specific parameters or usage requirements, please feel to contact our professional team.

Weihua Crane Factory

After-Sales Service

Weihua, founded in 1988, has evolved into a global leader in China's intelligent manufacturing field. We specialize in smart crane R&D and production while offering AGV solutions. Our professional engineering, delivery, and after-sales teams provide one-stop technical support, customized solutions, on-site installation guidance, and rapid-response global services to ensure every project operates safely and efficiently.

Global Technical Support Team
Delivering remote guidance, on-site commissioning, and operator training to ensure rapid equipment deployment.
Comprehensive Spare Parts & Supply Chain System
Maintaining long-term inventory of critical components to guarantee swift delivery and sustained maintenance.
One-Stop After-Sales Service
Providing end-to-end professional support from installation and commissioning to upgrades and troubleshooting.
Regular Inspection & Maintenance Programs
Equipping clients with maintenance manuals to extend crane lifespan and reduce failure rates.
Looking for a reliable crane manufacturer? Weihua will be your trusted partner! Feel free to contact us anytime to discuss your project requirements, receive technical advice from our professional engineering team, and obtain a customized quote. Let Weihua leverage its proven manufacturing capabilities and comprehensive service system to deliver efficient, safe crane solutions that enhance operational efficiency and ensure your project's success!

FAQ

What maintenance is required for Industrial Smart AGV Transfer Cart​?

Routine maintenance includes checking the battery or power system, inspecting the wheels and sensors, and performing regular software diagnostics to ensure long-term stable operation.

Are Industrial Smart AGV Transfer Cart​ safe to operate?

Yes. These AGVs are equipped with multiple safety features, such as laser obstacle detection, emergency stop buttons, anti-collision sensors, and audible and visual alarms, to ensure safe operation.

Can Industrial Smart AGV Transfer Carts​ be customized?

Yes. Industrial Smart AGV Transfer Carts ​can be customized according to load capacity, platform size, navigation method, power type, and safety configuration.

What are the uses of Industrial Smart AGV Transfer Cart​ ?

Industrial Smart AGV Transfer Cart​s are designed for automated material handling in factories, warehouses, and production lines. They can safely and efficiently transport heavy loads without manual operation, improving productivity and reducing labor costs.

Customize Your Lifting Solutions

Contact us now via email: [email protected], or fill in the form below.

Please specify your requirement by referring to the following aspects:
  • Which crane product do you need?
  • What is the maximum lifting capacity (in tons) required for your project?
  • Could you specify the lifting height (in meters) needed?
  • Can you provide details on the working environment, such as ground conditions, space limitations, and any obstacles?
  • What is the expected frequency of use and the duration of the project?
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